Free LSSBB sample questions

Real questions from the Lean Six Sigma Black Belt practice bank, with the correct answer and an explanation for each one. No junk, no filler.

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Showing 10 of 20 free sample questions.

Question 1Choose one

A Black Belt is designing an experiment to optimize a plastic injection molding process. The goal is to minimize surface defects. The team has identified three critical factors: Temperature (3 levels), Pressure (3 levels), and Injection Speed (2 levels). Due to budget constraints, a maximum of 15 experimental runs can be performed. The team needs to understand main effects, two-factor interactions, and potential curvature in the design space. Which experimental design approach is most appropriate for this situation?

Question 2Choose 3

When creating a control plan for a newly improved process, what are the essential components that must be included to ensure sustainability? (Select THREE)

Question 3Choose one

True or False: A process with a Cpk of 1.50 and a Ppk of 0.90 indicates that the process is currently centered within the specification limits, but is exhibiting significant performance drift or instability over time.

Question 4Choose one

A project charter has been drafted for an initiative to reduce patient waiting times in a hospital's emergency department. Which of the following is the BEST example of a goal statement for this charter?

Question 5Choose one

A software development team wants to compare the user satisfaction ratings (on a scale of 1-10) for three different user interface designs (A, B, C). The ratings data is collected and found to be heavily skewed and non-normal. Which statistical test should be used to determine if there is a significant difference in satisfaction ratings among the three designs?

Question 6Choose one

A call center implemented a new automated call distribution system. To monitor its effectiveness, they are tracking the number of dropped calls per day. The total number of calls handled each day varies significantly. Which type of control chart is most appropriate for monitoring the rate of dropped calls in this situation?

Question 7Choose one

A project team is analyzing the relationship between advertising spend and website traffic. After performing a simple linear regression, they obtain the following regression equation: `Website Visits = 5,000 + 2.5 * (Ad Spend)` The p-value for the Ad Spend coefficient is 0.002 and the R-squared value is 0.75. Which is the correct interpretation of these results?

Question 8Choose one

In a Process FMEA, the team has calculated a Risk Priority Number (RPN) of 210 for a specific failure mode. The individual ratings were Severity=7, Occurrence=6, and Detection=5. The team has limited resources and can only address failure modes with an RPN above 250. However, the project sponsor is concerned about this particular failure mode because it directly impacts customer safety. What is the Black Belt's most appropriate action?

Question 9Choose one

A Black Belt is leading a project to improve the on-time delivery of a logistics company. The project charter has been approved. The next step is to understand the high-level process flow and identify key stakeholders. Which tool is most suitable for this purpose in the early stages of the Define phase?

Question 10Choose one

To confirm the root causes identified in the Analyze phase, a team designs an experiment. They want to test the impact of three factors on cycle time, and they suspect that the effect of one factor may depend on the level of another. What concept must their experimental design be able to evaluate?

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